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Ergo Insights Safe Manual Material Handling

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2 | ERGO INSIGHTS Can you do it? Should you do it? How do you determine if a lift/lower is acceptable? Follow these simple steps: First determine the height and reach conditions of the lift. Using the height and reach dimensions in the table, determine the corresponding row and column that applies to locate your lifting zone. Frequency indicates how often the lift/lower has to occur. The maximum acceptable load measured (MAL) in kilograms is located beside the appropriate frequency in the lifting zone box identified. How much is too much? The short answer? It depends! Consider: Frequency/duration Height/reach Hand holds Posture/technique The ergonomic approach is to design a task so that most people can perform it safely. This guide uses this approach as a starting place. Zone Legend Green Optimal Light Green Satisfactory Yellow Suboptimal Red Inadvisable 182 cm Max vertical reach shorter individual Close: 0-34cm Mid: 34-49cm Far: 50-65cm Maximum Acceptable Load (kg) 86 cm Knuckle height taller individual 144 cm Eye height shorter individual 125.5 cm Shoulder height shorter individual 47 cm Knee height shorter individual 0 cm Floor level 63.5 cm Knee height taller individual Frequency Legend A-1/shift D-1/min B-2/hr E-2/min C-12/hr F-4/min Determining the Acceptability of a Lift/Lower A-17 B-15 C-13 D-12 E-11 F-10 A-13 B-12 C-10 D-9 E-8 F-7 A-8 B-7 C-6 D-5 E-6 F-4 A-17 B-15 C-14 D-12 E-11 F-10 A-13 B-13 C-11 D-9 E-8 F-7 A-8 B-7 C-6 D-5 E-5 F-5 A-19 B-17 C-15 D-13 E-12 F-11 A-15 B-13 C-12 D-10 E-9 F-8 A-9 B-8 C-7 D-6 E-6 F-5 A-21 B-19 C-16 D-14 E-13 F-12 A-16 B-19 C-13 D-11 E-10 F-9 A-10 B-9 C-8 D-6 E-6 F-5 A-23 B-21 C-18 D-15 E-14 F-13 A-17 B-16 C-14 D-12 E-11 F-9 A-10 B-9 C-8 D-7 E-7 F-6 A-21 B-20 C-17 D-15 E-14 F-12 A-17 B-15 C-13 D - 1 1 E-10 F-9 A-10 B-9 C-8 D-7 E-6 F-6 A-20 B-18 C-16 D-13 E-12 F-11 A-15 B-13 C-12 D-10 E-9 F-8 A-9 B-8 C-7 D-6 E-6 F-5 Horizontal Reach

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